Established 1990 · Cape Town, South Africa

30 Years of Insulation Excellence

A Leading Manufacturer of Polyurethane Foams, Chemicals & Thermal Insulation

30+ Years Experience
5 CNC Machines
6 Product Lines
<24hr Turnaround

Our Products & Solutions

From rigid foams to acoustic solutions, we manufacture and supply a comprehensive range of insulation products across sub-Saharan Africa.

Rigid Foams

Polyurethane / PIC Foams

Rigid closed-cell polyisocyanurate and polyurethane insulation manufactured for pipes, boards, panels and custom-profiled blocks with exceptional thermal performance.

  • Operating range: −210°C to +150°C
  • Density: 32–80 kg/m³
  • 5 CNC machines for precision profiling
  • Custom shapes & dimensions available
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Chemical Systems

Chemical Systems

Two-component Isocyanate & Polyol systems engineered for spray, machine or hand application. Suitable for a wide range of industrial and commercial projects.

  • Available in 5 kg, 25 kg and 250 kg
  • Spray, machine or hand application
  • Rigid & flexible formulations
  • Technical support provided
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Thermal

Rockwool Insulation

Premium mineral wool insulation supplied to sub-Saharan African markets. Ideal for high-temperature applications and offering outstanding fire resistance.

  • Lowest shot content in the market
  • Excellent fire & acoustic performance
  • Blankets, slabs & pipe sections
  • High-temperature rated grades
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Acoustic

Acoustic Foams

Studio and industrial acoustic solutions covering sound absorption and sound blocking for DIY enthusiasts through to complex professional builds.

  • Convoluted & flat panel options
  • NRC ratings up to 0.95
  • Custom cut-to-size service
  • Fire-retardant grades available
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Thermal

Expanded Polystyrene (EPS)

Lightweight and versatile thermal insulation boards that are easy to install across a wide variety of construction, packaging and cold-chain applications.

  • Density range: 10–30 kg/m³
  • Excellent moisture resistance
  • Cut to any size on request
  • High compressive strength grades
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Panels

Sandwich Panels

Metal-faced PIR/PUR core panels designed for roofing, wall cladding, refrigeration and cold storage facilities requiring superior thermal and structural performance.

  • PIR & PUR core options
  • Various metal facing profiles
  • Cold room & refrigeration rated
  • Custom panel widths & lengths
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About Aerothane Applications

With over 30 years of experience in the Polyurethane industry, Aerothane Applications has grown to become one of Southern Africa’s most trusted manufacturers and suppliers of thermal and acoustic insulation products.

Based in Montague Gardens, Cape Town, we specialise in the manufacture and precision profiling of both hot and cold insulation. Our state-of-the-art facility houses 5 CNC machines, allowing us to achieve a turnaround time of less than 24 hours on most orders.

Our commitment is simple: supplying the right product at the right quality, right on time — every time.

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1990 Year Founded
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5 CNC Machines
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6 Product Lines
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<24hr Turnaround

Company at a Glance

Key facts about Aerothane Applications

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1990 — 30+ Years in Business
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Montague Gardens, Cape Town, SA
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5 CNC Profiling Machines
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South Africa & Sub-Saharan Africa
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Hot & Cold Insulation Profiling
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+27 21 551 2237/8

Why Choose Aerothane?

We combine decades of expertise with modern manufacturing capabilities to deliver insulation solutions you can rely on.

Quality Assured

Every product leaves our facility meeting strict quality standards. We take pride in consistent performance and reliability across all product lines.

Fast Turnaround

With 5 CNC machines running in our Cape Town facility, we achieve a less than 24-hour turnaround on most custom profiling and manufacturing orders.

Expert Team

Our experienced team brings over three decades of industry knowledge. We provide technical guidance to ensure you always get the right product for your application.

Competitive Pricing

We manufacture directly, cutting out the middleman. This allows us to offer high-quality insulation products at competitive prices without compromising on quality.

Customer Portal

Track Your Order

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Ready to Find the Right Insulation Solution?

Our team is standing by to help you specify the correct product for your project. Get in touch today for expert advice and competitive pricing.

Email: sales@aerothane.co.za
Phone: +27 21 551 2237/8
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